PSA Oxygen Generator Systems

GENERON® PSA Oxygen Generators separate Oxygen from compressed air utilizing innovative Pressure Swing Adsorption (PSA) technology. Compressed air (21% oxygen, 78% nitrogen) is first passed along a bed of ZMS (Zeolite Molecular Sieve). Then, the sieve adsorbs the nitrogen and moisture over oxygen, allowing the oxygen to pass as product gas at pressure. One tower begins the adsorption phase while other tower regenerates by de-pressurizing, meanwhile the sieve releases adsorbed gases into the atmosphere, and the process is then repeated. The solid-state controller manages process valves with built-in logic for an automatic stop/start. Regardless of peak usage demands, purity and Oxygen flow will remain constant. Under standard operating conditions and correct maintenance, the ZMS is expected to have a nearly indefinite lifetime.

A solid state programmable controller operates the process valves on an alternating cycle, with built-in logic for automatic stop/start. Oxygen flow and purity remain constant regardless of the peak usage demands. Under normal operating conditions and with correct maintenance the zeolite molecular sieve will have an almost indefinite lifetime.

PSA Oxygen Generation Principle of Operation

Our O2 PSA Generators work similarly to our N2 PSA Generators with one difference. Absorption media within the vessel for an O2 PSA is ZMS, while for N2 PSA the material is CMS. For both, compressed air feeds into a single absorption tower. For the Oxygen generator, Nitrogen in the air absorbs onto the Zeolite surface while Oxygen passes through the vessel at a desired purity. Once the Zeolite absorption material is fully Nitrogen-saturated, compressed air will switch to a different vessel that continues absorption while the first vessel regenerates.

During the regeneration process, when pressure is released into atmospheric pressure, Zeolite releases Nitrogen that was being stored on its surface. This process occurs because Zeolite’s unique properties. Compressed air will be switched from vessel to vessel by an array of valves in a precise sequence, taking advantage of the unique properties.

This process results in a continuous flow of O2 for a variety of applications.

PSA oxygen generator - pressure swing adsorption flowchart

Common Applications

  • Sewage treatment
  • Fish farming
  • Glass industry
  • Pulp and paper industry
  • Welding, melting, brazing
  • Food industries
  • Chemical oxidation
  • Manufacturing batteries

Benefits of GENERON® OXYSWING PSA

  • No hazardous storage or connections
  • Low operating pressures
  • Low gas generating costs
  • High life cycle valves
  • Fully automatic unattended operation
  • Easy to install and maintain • Low dBA levels

Standard Components:

  • ASME adsorber vessels
  • High life cycle valves
  • Oxygen analyzer (with calibration kit)
  • Piping, gauges, and instrumentation
  • Pressure Safety valve
  • Oxygen flow regulators
  • PLC control system
  • Carbon Steel skid mounted
  • Exhaust silencing muffler

Optional Components:

  • Inlet filtration package
  • Post filtration package
  • Product flow meter
  • Auto shut down/startup/standby mode
  • HMI Display Screen
  • Master controller: PLC driven for multiple unit operation
  • Off specification circuit
  • Enhanced PLC with telemetry
  • Oxygen buffer tank
  • Compressed air buffer tank
  • Product booster compressor
  • Dew point analyzer

PSA O2 Generator Product Offerings

DOWNLOAD DATA SHEET

OXYGEN PURITY / FLOW RATE
PSA

MODEL

90% 93% APPROX. WEIGHT AND DIMENSIONS
 

SCFH

 

NM3/HR

 

SCFH

 

NM3/HR

H W L WEIGHT
Inch Inch Inch Lbs.
OS-8-60 73 1.92 65 1.71 86 36 30 720
OS-10-60 111 2.93 100 2.62 87 36 37 780
OS-12-60 164 4.31 147 3.86 87 42 48 1728
OS-14-66 207 5.44 185 4.86 93 42 48 1927
OS-16-75 311 8.19 278 7.32 103 46 48 2630
OS-18-78 414 10.89 371 9.74 106 50 53 4892
OS-20-78 516 13.57 461 12.13 110 52 58 3851
OS-24-75 724 19.03 647 17.02 97 54 60 4592
OS-30-81 1237 32.52 1106 29.10 121 72 72 7576
OS-36-74 1641 43.15 1468 38.60 116 74 88 9370
OS-36-95 2107 55.40 1885 49.56 137 74 88 10882
OS-42-83 2521 66.28 2255 59.29 135 84 112 15238
OS-48-74 2918 76.72 2610 68.63 127 90 112 15602
OS-48-94 3706 97.45 3315 87.18 147 90 112 16699
OS-60-68 4101 107.83 3668 96.46 121 120 156 19988
OS-60-74 4473 117.63 4002 105.23 127 120 156 20791
OS-60-81 5033 132.33 4502 118.38 184 120 156 21774
The nominal rating of the generators are at 68°F; 0% RH and at 14.5 Psia. Flow and pressure values are averages throughout a cycle with tolerances of ± 4%. Purity values are ± 2%. Performance based on Inlet pressure of 109 PSIG (7.5barg).