Nitrogen Generator Containerized Mobile Systems

 

Our Membrane separation systems are designed and engineered for effective mixed gas purification and Nitrogen generation. Skid mounted Nitrogen generator systems are common in Oil and Gas Industries, Refineries, Chemical Manufacturing Facilities, Ammonia Plants, and Pipeline Maintenance. These units are designed to be operated onshore and offshore. Our engineers build both standard and custom designs to provide our customers with a cost effective and reliable membrane-separation solution.
The Membrane Modules we use contain over a million fibers. Our process entails compressed feed-air being passed along the fibers’ bores at the end of the module, and enriched nitrogen product gas exiting the other end of the module. Water vapor and Oxygen are then removed selectively and vented out of the feed air, flowing through the module.

Our ISO-9001, UL/CUL, ASME, PED/PE, certified shops and facilities meet the highest standards are ensure your expectations are exceeded.

 

 

Applications

  • Auto Clave
  • Blanketing of Chemical and Pharmaceuticals
  • Brazing
  • Cylinder Filling
  • Food Packaging
  • GAIM (Gas Assisted Injection Molding)
  • General Blanketing
  • Heat Treatment of Ferrous and Non-Ferrous Metals
  • Inerting Flammable Liquids and Gases
  • Marine
  • Refineries

Standard Features:

  • Activated Carbon Filter
  • .01 Micron Coalescing Filter w/ drain
  • Fail Safe Package (off –spec nitrogen auto-vented)
  • GENERON Patent Hollow Fiber Membranes
  • Inlet Pressure Gauge
  • Manual Purity Control Valve
  • NEMA 12 Cabinet Enclosure
  • Oxygen Analyzer w/ Calibration Valve
  • Outlet Pressure Gauge
  • Performance Certificate
  • Performance Test & Report
  • PLC Control System w/ HMI Feature
  • Skid w/ Lifting Lugs
  • Pressure Safety Valve

Optional Features:

  • Auto & Standby Mode
  • Automatic Purity Control Valve
  • Demister & Moister Separator
  • Dew Point Analyzer
  • Enhanced PLC w/ Telemetry
  • Hazardous Area Classification
  • Micron-Coalescing Filter
  • NEMA 4X Control Cabinet Enclosure (316SS)
  • Nitrogen Booster Compressor (for higher pressure applications)
  • Process Heater
  • Product Flow Meter
  • Primary Air Compression
  • Seawater-cooled Air Compressor
Model Inlet Pressures: psig 350, barg 24.1
Nitrogen Purity / Flow Rate
95% 97% 99% View Product PDF
scfm Nm3/h scfm Nm3/h scfm Nm3/h
NPU 750 1158 1274 794 1349 422 716
NPU 1200 1253 2129 870 1478 486 826
NPU 1500 1686 2864 1156 1964 614 1043
NPU 2000 2023 3437 1387 2357 736 2526
NPU 2500 2532 4301 1763 2996 975 1657
NPU 3000 3034 5156 2081 3535 1105 1877
NPU 3500 3540 6015 2428 4124 1289 2190
NPU 4000 4046 6874 2774 4714 1473 2502
NPU 4500 4558 774 3175 5395 1686 2865
NPU 5000 5400 9175 3700 6286 1983 3369
NPU 6000 6236 10595 4277 7262 2278 3871
Inlet Pressures: psig 500 barg 34.4
NPU 1500 1536 2610 1059 1799 559 949
NPU 2000 2085 3543 1437 2442 758 1288
NPU 2500 2524 4288 1740 2956 918 1559
NPU 3000 3073 5221 2118 3598 1117 1898
NPU 3500 3512 5967 2420 4112 1277 2169
NPU 4000 4083 6938 2816 4785 1484 2521
Flow and pressure values are averages with tolerances of ±3%. Performace data based on 89°F / 32°C inlet at Membrane.
Standard Conditions: 77°F (25°C) and 14.696 psi (1 atm)
Custom sizes are available upon request.

FEATURING

  • Complete Automation & Improved Serviceability
  • Completely Self-sustainable
  • Enhanced Mobility & Rapid Deployment
  • Environmentally Friendly – All system blow-downs captured for proper disposal
  • High/Low Pressure Nitrogen Delivery Options
  • No need for hauling liquid nitrogen/nitrogen tube trailers
  • Rapid Set-up with Nitrogen on-line within 1 hour
  • Single Platform Equipment Installation
  • Wide Operational Temperature Range
Trailer Mounted
Booster Compressor
Air Compressor

Our complete systems are all packaged at our certified fabrication shop (Houston ISO 9000) to meet our clients’ exact requirements and specifications. If you’re looking to handle your short-term needs, The GENERON Group has an extensive fleet of nitrogen mobile generators available for rent through Global Nitrogen & Oilfield Services, our 100% owned subsidiary.